Hyundai Elantra: Specifications - General Information - Clutch System - Hyundai Elantra HD 2006Ц2010 Service ManualHyundai Elantra: Specifications


Specifications

Item
Specification
Clutch operation method
Hydraulic type
Clutch disc
Type
Facing diameter (outside x inside)mm (in)

Single dry with diaphragm
Ø225 × Ø150 (Ø8.9 × Ø5.9)
Clutch cover assembly
Type

Diaphragm spring strap
Clutch release cylinder
* I.D. mm (in)

20.64 (0.81)
Clutch master cylinder
* I.D. mm(in)

15.87 (0.62)

* I.D: Inside diameter
Service Standard
Standard value
Clutch disc thickness [When free]
Clutch pedal height [Without carpet]
Clutch pedal free play
Clutch pedal stroke

8.55 ± 0.3 mm (0.335 ±0.012 in)
182.8 mm (7.19 in)
6 ~ 13 mm (0.24 ~ 0.51 in)
140 ± 3mm (5.5 ± 0.12 in)
Limit
Clutch disc rivet sink
Diaphragm spring end height difference
Clutch master cylinder clearance to piston

0.3 mm (0.012 in)
0.5 mm (0.02 in)
0.15 mm (0.006 in)

Tightening Torques
Item
Nm
kgf.cm
lb-ft
Clutch pedal to pedal support member
(Clutch pedal bracket)
10 ~ 17
250 ~ 350
18.1~ 25.4
Clutch pedal support member to master cylinder
13 ~ 17
100 ~ 170
7.3 ~ 12.4
Clutch tube flare nut
13 ~ 17
130 ~ 170
9.4 ~ 12.4
Clutch tube bracket
13 ~ 22
90 ~ 140
9.4 ~ 16.0
Clutch release cylinder
15 ~ 22
150 ~ 220
10.9 ~ 16.0
Clutch release cylinder union bolt
25 ~ 35
250 ~ 400
18.1 ~ 29.1
Clutch cover assembly
15 ~ 22
150 ~ 220
10.9 ~ 16.0
Ignition lock switch nut
8 ~ 10
80 ~ 100
5.8 ~ .7.3


Lubricants

Items
Specified lubricants
Quantity
Contact surface of release bearing and fulcrum of clutch release fork
CASMOLY L9508
As required
Inner surface of clutch release bearing
CASMOLY L9508
As required
Inner surface of clutch release cylinder and outer circumference of piston and cup
Brake fluid DOT 3 or DOT 4
As required
Inner surface of clutch disc spline
CASMOLY L9508
As required
Inner surface of clutch master cylinder and outer circumference of piston assembly
Brake fluid DOT 3 or DOT 4
As required
Clutch master cylinder push rod, clevis pin and washer
Wheel bearing grease SAE J310, NLGI No.2V
As required
Clutch pedal shaft and bushings
Chassis grease SAE J310a, NLGI No.1
As required
Contact portion of release fork to release cylinder push rod
CASMOLY L9508
As required
Input shaft spline
CASMOLY L9508
As required


    Special Service Tools
    Special Service Tools Tool (Number and name) Illustration Use 09411-11000 Clutch disc guide Installation of the clu ...