Hyundai Elantra: Repair procedures - Engine And Transaxle Assembly - Engine Mechanical System - Hyundai Elantra HD 2006Ц2010 Service ManualHyundai Elantra: Repair procedures


Removal

Х
Use fender covers to avoid damaging painted surfaces.
Х
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Х
Mark all wiring and hoses to avoid misconnection.
Х
Inspection the timing belt before removing the cylinder head.
Х
Turn the crankshaft pulley so that the No. 1 piston is at top dead center.
1.
Disconnect the terminal(A) from the battery(B).

2.
Remove the engine cover(A).

3.
Drain the engine coolant.
Remove the radiator cap to speed draining.
4.
Remove the intake air hose and air cleaner assembly.

(1)
Disconnect the PCM connectors (A).
(2)
Disconnect the MAF connector (B).
(3)
Disconnect the breather hose (C) from air cleaner hose (D).
(4)
Remove the intake air hose and air cleaner (E).
5.
Remove the upper radiator hose (A) and lower radiator hose (B).

6.
Remove the heater hoses (A).

7.
Remove the engine wire harness connectors(A) and wire harness clamps from the engine room fuse and relay junction box.

8.
Remove the fuel inlet from delivery pipe (A).

9.
Remove the PCSV hose.
10.
Remove the brake booster vacuum hose.
11.
Remove the accelerator cable and the auto-cruise cable by loosening the locknut, then slip the cable end out of the throttle linkage.
12.
Remove the transaxle control cable.
13.
Remove the clip of the control cable.
14.
Remove the transaxle earth cable.
15.
Install the SST (09200-38001, 09200-1C000), the engine support fixture and the adapter, on the engine and transaxle assembly.

16.
Remove the engine mounting bracket (A) by removing the bolt(B) and nuts(C, D).

17.
Remove the transaxle mounting bracket.
18.
Remove the front tires.
19.
Remove the lower arm ball joint mounting bolts.
20.
Disconnect the tie-vod from the knuckle.
21.
Disconnect the stabilizer bar link from the strut.
22.
Disconnect the rear oxygen sensor connector(A).

23.
Remove the front muffler.
24.
Remove the steering u-joint mounting bolt(A).

25.
Remove the sub frame bolts (A).

26.
Remove the engine support fixture and the adapter.
27.
Jack up the vehicle.

Installation

Perform the following :
Х
Adjust shift cable.
Х
Adjust throttle cable.
Х
Refill engine with engine oil.
Х
Refill transaxle with fluid.
Х
Refill radiator with engine coolant.
Х
Bleed air from the cooling system with the heater valve open.
Х
Clean battery posts and cable terminals with sandpaper assemble them, then apply grease to prevent corrosion.
Х
Inspect for fuel leakage.
After assembling the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressureizes.
Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.