Hyundai Elantra MD/UD: Removal and Installation - Radiator. Repair procedures - Cooling System - Engine Mechanical System - Hyundai Elantra MD 2010-2015 Service manualHyundai Elantra MD/UD: Removal and Installation

1.
Disconnect the battery terminals. (Refer to Engine and transaxle assembly in this group)
2.
Remove the air cleaner assembly. (Refer to Engine and transaxle assembly in this group)
3.
Remove the battery and battery tray. (Refer to Engine and transaxle assembly in this group)
4.
Disconnect the fan motor connector (A)
5.
Loosen the filler neck assembly mounting bolts (A).
6.
Remove the cooling fan assembly (A).
Tightening torque:
4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

7.
Remove the under cover. (Refer to Engine and transaxle assembly in this group)
8.
Loosen the drain plug, and drain the engine coolant. Remove the radiator cap to help drain the coolant faster.
9.
Disconnect the over flow hose (A) from the filler neck.
10.
Disconnect the radiator upper hose (A).
11.
Disconnect the radiator lower hose (A).

When installing radiator hoses, install as shown in illustrations.

12.
Disconnect the ATF cooler hoses (A/T only). (Refer to AT group - "Automatic transaxle")
13.
Remove the head lamp. (Refer to BE group – “Head lamps”)
14.
Remove the front bumper. (Refer to BD group – “Front bumper”)
15.
Remove the radiator upper bracket (A).
16.
Separate the condenser from the radiator and then remove the radiator assembly (A).
17.
Installation is the reverse order of removal.
18.
Fill the radiator with coolant and check for leaks.
•
Bleed air from the cooling system.
-
Start engine and let it run until it warms up (until the radiator fan operates 3 or 4 times).
-
Turn off engine. Check the coolant level and add coolant if needed. This will allow trapped air to be removed from the cooling system.
-
Put the radiator cap on tightly, then run engine again and check for leaks.

Inspection
Radiator Cap Testing 1. Remove the radiator cap, wet its seal with engine coolant, and then install it on a pressure tester. 2. Apply a pre ...

Water pump. Components and Components Location
Components 1. Water pump pulley 2. Water pump 3. Water pump gasket 4. Water inlet fitting 5. Thermostat 6. Water temperature control assembly 7. Engine cool ...