Hyundai Elantra HD: Parking Brake Assembly. Repair procedures - Parking Brake System - Brake System - Hyundai Elantra HD 2006–2010 Service ManualHyundai Elantra HD: Parking Brake Assembly. Repair procedures

Removal

Parking Brake Lever
The parking brake cables must not be bent or distorted. This will lead to stiff operation and premature failure.
1.
Remove the floor console. (Refer to BD Gr. -"Floor console")
2.
Loosen the adjusting nut (A) and the parking brake cables.
3.
Disconnect the connector (A) of parking brake switch.
4.
Remove the parking brake lever assembly (A) with loosening the bolts.
Parking Brake Shoe (Disc Brake Type)
1.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the rear tire and wheel, then remove the brake caliper. (Refer to "Rear disc brake removal")
3.
Remove the parking brake cable (B), after remove the clip (A).
4.
Remove the shoe hold down pin (A) and spring (B) by pressing and rotating the spring.
5.
Remove the adjuster assembly (B) and the lower return spring (A).
6.
Remove the upper return spring (C) and the brake shoes (D).
7.
Remove the operating lever assembly (E).
Parking Brake Shoe (Drum Brake Type)
1.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the rear tire and wheel, then remove the brake drum (A).
3.
Remove the brake shoe (A). (Refer to "Rear drum brake removal")

Installation

Parking Brake Shoe (Disc Brake Type)
1.
Install the operating lever assembly (E).
2.
Install the upper return spring (C) and the brake shoes (D).
3.
Install the adjuster assembly (B) and the lower return spring (A).
4.
Install the shoe hold down pin (A) and spring (B) by pressing and rotating the spring.
5.
Install the parking brake cable (B), then install the clip (A).
6.
Install the rear brake disc, then adjust the rear brake shoe clearance.
(1)
Remove the plug from the disc.
(2)
Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
7.
Install the brake caliper. (Refer to "Rear brake installation")
8.
Install the tire and wheel.
9.
Adjust the parking brake lever.
10.
If the parking brake shoe or the brake disc are replaced a newly one, perform the brake shoe bed-in procedure.
(1)
While operating the parking brake lever for 69 N(7 kgf, 15 lb) effort, drive the vehicle 500 meters (0.31 miles) at the speed of 60 kph (37.3 mph).
(2)
Repeat the above procedure more than two times.
(3)
Must be held on at 30% uphill.
After adjusting parking brake, notice following matter;
1.
Must be free from troubles when the parking lever is operated at 686N(70 kgf, 154 lb).
2.
Check that all parts move smoothly.
3.
The parking brake indicator lamp must be on after the parking lever is worked and must be off after the lever is released.
Parking Brake Shoe (Drum Brake Type)
1.
Install the brake shoe (A). (Refer to "Rear drum brake installation")
2.
Install the brake drum (A).
3.
Depress the brake pedal several times to set the self-adjusting brake.
4.
Adjust the parking brake lever.
Parking Brake Lever
1.
Install the parking brake lever assembly, then tighten the mounting bolts.
Tightening torque :
8.8 ~ 13.7N.m (0.9 ~ 1.4kgf.m, 6.5 ~ 10.1lb-ft)

2.
Apply a coating of the specified grease to each sliding parts (A) of the ratchet plate or the ratchet pawl.
Specified grease :
Multi purpose grease SAE J310, NLGI No.2

3.
Install the parking brake cable adjuster, then adjust the parking brake lever stroke by turning adjusting nut (A).
Parking brake lever stroke :
7 cliks (Pull the lever with 20kg)
After repairing the parking brake shoe, adjust the brake shoe clearance, and then adjust the parking brake lever stroke. (Refer to "Parking brake shoe installation")

4.
Release the parking brake lever fully, and check that parking brakes do not drag when the rear wheels are turned. Readjust if necessary.
5.
Make sure that the parking brakes are fully applied when the parking brake lever is pulled up fully.
6.
Reconnect the connector (A) of parking brake switch.

Inspect the continuity of parking brake switch.
When the brake lever is pulled : continuity
When the brake lever is released : no continuity
7.
Install the floor console. (Refer to BD Gr. - "Floor console")

Adjustment

Parking Brake Shoe Clearance Adjustment
Disc Brake Type
1.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the rear tire and wheel.
3.
Remove the plug from the disc.
4.
Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
Parking Brake Shoe Clearance Adjustment
Drum Brake Type
1.
Depress the brake pedal several times to set the self-adjusting brake.
For Drum Brake type, shoe clearance is automatically adjusted by the adjuster and adjusting lever.
Parking Brake Lever Stroke Adjustment
1.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the floor console. (Refer to BD Gr. - "Floor console")
3.
Adjust the parking brake lever stroke by turning adjusting nut (A).
Parking brake lever stroke :
7 cliks (Pull the lever with 20kg)
After repairing the parking brake shoe, adjust the brake shoe clearance, and then adjust the parking brake lever stroke. (Refer to "Parking brake shoe installation")

4.
Release the parking brake lever fully, and check that parking brakes do not drag when the rear wheels are turned. Readjust if necessary.
5.
Make sure that the parking brakes are fully applied when the parking brake lever is pulled up fully.
6.
Install the floor console. (Refer to BD Gr. - "Floor console")

Parking Brake Assembly. Components and Components Location
Component Location 1. Rear parking brake 2. Parking brake lever 3. Parking brake switch 4. Parking brake cable Component Disc Brake Type ...