Hyundai Elantra HD: Clutch Pedal. Repair procedures
Removal
| 1. |
Drain the brake fluid through the bleeding plug (A).
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| 2. |
Remove the flexible hose (A) connected to brake reserve tank from
the master cylinder.
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| 3. |
Disconnect the clutch tube (B) from the master cylinder.
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| 4. |
Disconnect the two ignition lock switch connectors.
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| 5. |
Remove the clutch pedal mounting nuts(A-2ea) and the bracket mounting
nut.
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| 6. |
Disconnect the push rod from the master cylinder by removing the
snap pin (A) and washer (B).
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| 7. |
Remove the screws or nut mounting the master cylinder to the clutch
pedal assembly.
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Inspection
| 1. |
Check the pedal shaft and bushing for wear.
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| 2. |
Check the clutch pedal for bending or torsion.
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| 3. |
Check the return spring for damage or deterioration.
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| 4. |
Check the pedal pad for damage or wear.
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Ignition lock switch inspection
Remove the ignition lock switch and check for continuity between the terminals.
If the continuity is not as specified, replace the switch.
Standard value
Full stroke(A) : 12.0 ± 0.3mm (0.472 ± 0.012 in.)
ON-OFF point (B) : 2.0 ± 0.3mm (0.078 ± 0.012 in)
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Installation
| 1. |
Apply the specified grease to the clutch pedal and bushings.
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| 2. |
Install the screws or nut mounting the master cylinder to the
clutch pedal assembly.
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| 3. |
Apply the specified grease to the snap pin(A) and washer.
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| 4. |
Connect the push rod to the clutch pedal by installing the snap
pin (A) and washer (B).
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| 5. |
Install the clutch pedal mounting nuts (A-2ea).
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| 6. |
Adjust the clutch pedal within the standard value, then secure
by tightening the lock nut.
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| 7. |
Connect the flexible hose of the brake reserve tank to the master
cylinder.
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| 8. |
Connect the clutch tube(B) to the master cylinder.
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| 9. |
Refill the brake fluid.
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| 10. |
Bleed the air in the clutch system.(refer to Bleeding in Serive
Adjustment Procedure)
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